(2).From carrying weight
Te£½ (£¨m1+m2£©¡Á¦Ì1¡Á£ç) / ¦Ç
m1:Load weight(kg)
m2: Steel belt weight(kg)
¦Ì1: Coefficient of friction between steel belt and belt support (Graph 1)
Holding method | Friction coefficient |
Holding by sheet | 0.3¡«0.6 |
Holding by roller | 0.05 |
Graph1
£ç:Gravitational acceleration
g £½9.807£¨m£¯£ó2£©
¦Ç:Efficiency between steel belt and pulley
¦Ç£½0.9
2. Calculate tight side tension
Tt=Te¡Á(e¦Ì0¦È0)/(e¦Ì0¦È0-1)
Tt:Tight side tension(N)
e:base of natural logarithm
e£½2.718
¦Ì0:friction between steel belt and pulley(Graph2)
Type of belt | Friction coefficient | Remarks |
Steel belt | 0.1 | For low dust generation pulley |
0.2 | Pulley made of steel and figure is based on Ra 1.6 (surface finish) | |
0.3 | High friction pulley |
Graph2
¦È0: Wrap angle of steel belt against pulley (rad)
(e¦Ì0¦È0) / (e¦Ì0¦È0-1) is as per graph 3
Wrap angle | Coefficient of friction | ||
(¡ã£© | 0.1 | 0.2 | 0.3 |
180 | 3.70924 | 2.14357 | 1.63843 |
175 | 3.79946 | 2.18761 | 1.66666 |
170 | 3.89503 | 2.23433 | 1.69666 |
165 | 3.99644 | 2.28397 | 1.72861 |
160 | 4.10423 | 2.3368 | 1.76267 |
155 | 4.21902 | 2.39312 | 1.79907 |
150 | 4.34151 | 2.45329 | 1.83803 |
Graph3
3.Judge if it can use or not.
Allowable tensile unit stress ¨RTt / (t¡ÁW)
t:Thickness of steel belt(mm)
W:Width of steel belt(mm)
If above formula is applicable, it can use.
Graph 4 Allowable tensile unit stress for representative grade.
Item | SUS304H | SUS632 | SUS632 | SUS301EH | SUS301H |
Before aging | After aging | ||||
Allowable tensile unit stress | 40 | 40 | 55 | 45 | 45 |
£¨N/mm2£©*2 |
Graph4
4.Other:
Te=Tt£Ts・・・・1
Tt/Ts£½e^£¨¦Ì0¡Á¦È£©・・・・・2
Te£ºEffective tension(N)
Tt£ºTight side tension(N)
Ts£ºSlack side tension(N)
e£ºBase of natural logarithms,e=2.71828
¦Ì0£ºFriction coefficient of belt and pulley£¨0.2£©¡ù£±
¦È£ºWinding angle of steel belt against pulley£¨¦Ð£©¡ù2
¡ù1£®Friction coefficient of belt and pulley is based on pulley¡¯s finish 1.6a (SUS). It may vary by material of pulley and surface finish.
¡ù 2£®Diameter of both driving and driven pulley should be same.
Tt£½Te¡Á2.14357・・・・3
Te=(m1+m2)¡Á¦Ì1¡Á£ç/¦Ç・・・・4
£í1£ºWork weight£¨£ë£ç£©
£í2£ºSteel belt weight£¨£ë£ç£©
¦Ì1£ºFiction coefficient of sliding surface between steel belt and support plate
£¨0.3¡«0.6£©
£ç£ºGravitational acceleration£¨9.807£©
¦Ç£ºEfficiency of steel belt and roller (pulley)£¨0.9£©
Ts=Tt£Te・・・・5
T0£½£¨Tt+Ts£©/2・・・・6
T0£ºTheoretical Initial tension£¨N£©
F£½T0¡Á2・・・・7
F£ºShaft load£¨N£©
Shaft load which is calculated from above fomula 7, is multipled by safety factor. And then, it is necessary to have shaft strength and frame strength which will not cause deflection or the like.However, it will be ideal to use in actual equipment as low tension as possible which will not have a problem on usage.